Thermal Transfer Ribbon Slitting Machine
Malaysia | Printing and packaging consumables manufacturing industry
—— MaterialWax-based, wax-resin composite thermal transfer ribbon with original roll width 600mm
—— DemandThe customer mainly produces barcode and label printing ribbons, requiring precise slitting of wide original ribbons into multiple narrow finished rolls. The finished products need uniform tension, no edge burrs and no scratch on the ribbon surface. Meanwhile, they need to support multi-specification slitting to meet different customer order requirements, and require stable continuous production to improve factory output.
—— Equipment ConfigurationEquipped with high-precision circular rotary blade group, automatic tension control system, PLC intelligent touch screen control system, automatic counting and stopping function, and pneumatic pressure adjustment device. It supports customizable slitting width and is equipped with an automatic winding and unwinding device.
—— Project AchievementThe equipment realizes stable slitting of thermal transfer ribbon with a precision of ±0.1mm. The finished ribbon has smooth edges without burrs or surface scratches, fully meeting the customer's high-standard printing matching requirements. The automatic control function reduces manual operation errors, increases the customer's daily production capacity by 35%, and realizes flexible production of multiple specifications of products, effectively reducing production costs.
TTO Ribbon Slitting Machine
Italy | Packaging printing and industrial coding consumables manufacturing industry
—— MaterialUltra-thin TTO thermal transfer ribbon, resin-based TTO coding ribbon, high-temperature resistant TTO ribbon raw rolls
—— DemandThe customer specializes in the production of TTO ribbons for online packaging coding and date printing. TTO ribbons are ultra-thin, fine-textured and highly precise consumables that are prone to tension deviation, edge cracks and surface scratches during slitting. The customer requires ultra-precise narrow-width slitting, consistent roll tension, zero surface damage, stable high-speed operation, and compatibility with multiple small-size finished ribbon rolls to meet the demand for high-precision packaging coding equipment matching.
—— Equipment ConfigurationEquipped with high-precision micro-slitting blade group, closed-loop constant tension servo control system, automatic web deviation correction system, ultra-smooth anti-scratch winding roller, PLC touch screen intelligent control system, and high-precision width fine-tuning device. It supports narrow-specification slitting, constant-speed stable operation and automatic material breakage alarm.
—— Project AchievementThe equipment solves the industry pain points of ultra-thin TTO ribbon scratching, edge cracking and uneven tension. It achieves ultra-precise slitting with stable dimensional accuracy, ensuring flat and neat cutting edges and intact coating structure of finished TTO ribbons. The qualified rate of finished products reaches 99.8%, which fully meets the strict matching standards of industrial TTO coding machines. The automated production mode greatly improves production efficiency, stabilizes product batch consistency, and enhances the customer’s competitive advantage in the high-end coding consumables market.
Hot Stamping Foil Slitting Machine
Germany | Luxury packaging and cosmetic printing material industry
—— MaterialMetallic hot stamping foil, laser holographic hot stamping foil with original roll width 800mm
—— DemandThe customer focuses on high-end gift box and cosmetic packaging hot stamping materials. The hot stamping foil material is thin and easy to wrinkle and stretch. It requires ultra-precise slitting, no foil layer falling off, no color difference on the cutting edge, and needs to adapt to small-batch and multi-variety customized production.
—— Equipment ConfigurationAdopts high-hardness alloy silent blades, constant-tension servo control system, anti-wrinkle and anti-stretching auxiliary device, intelligent edge correction system, and high-precision winding tension balance system. It supports micro-distance fine-tuning of slitting width and automatic material breakage alarm.
—— Project AchievementThe equipment effectively solves the problems of foil stretching, wrinkling and layer falling off during slitting. The slitting precision reaches ±0.08mm, and the yield of finished hot stamping foil is increased to 99.5%. It perfectly adapts to the customer's customized production mode of multiple varieties and small batches, improves product market competitiveness, and obtains stable long-term order support.
Film Slitting Machine
Vietnam | Food packaging and plastic film processing industry
—— MaterialPET film, PE protective film, BOPP packaging film with original roll width 1200mm
—— DemandThe customer produces various flexible packaging films for food daily. The film is thin and flexible, requiring fast and stable slitting, no film breakage, no static adhesion during slitting and winding. It needs to support mass continuous production and adapt to multiple common packaging film specifications.
—— Equipment ConfigurationEquipped with anti-static treatment device, high-speed stable slitting blade set, closed-loop tension control system, automatic deviation correction system for winding, and frequency conversion speed regulation system. It supports stepless speed regulation and large-volume continuous unwinding and winding.
—— Project AchievementThe anti-static device completely solves the problem of film adhesion and dust adsorption during production. The equipment operates stably for a long time without film breakage, with a slitting speed 40% higher than the customer's original equipment. It realizes one-time forming slitting of various packaging films, greatly improves mass production efficiency, and the product qualification rate is stabilized at more than 99%.
Solar Film Slitting Machine
Japan | New energy photovoltaic and automotive solar film processing industry
—— MaterialPhotovoltaic solar back film, automotive heat-insulating solar film, anti-ultraviolet transparent solar film
—— DemandSolar film has high requirements for surface integrity and optical performance. Slitting is not allowed to produce scratches, creases and light distortion. The cutting edge needs to be smooth and dust-free, and it needs to support high-precision fixed-width slitting for new energy component matching.
—— Equipment ConfigurationUltra-fine mirror smooth blades, dust-free purification processing system, optical-grade anti-scratch winding structure, high-precision servo positioning system, and constant-temperature and constant-humidity production auxiliary module.
—— Project AchievementThe dust-free and anti-scratch configuration ensures that the surface and optical performance of the solar film are not damaged during slitting. The cutting edge is smooth and flat without burrs and dust pollution, fully meeting the precision matching requirements of photovoltaic components and automotive films. The equipment's high-precision processing capability helps the customer enter the high-end new energy material supply market, and the product added value is greatly improved.
Self Adhesive Label Slitting Machine
Australia | Commercial label and sticker manufacturing industry
—— MaterialPaper self-adhesive labels, PVC waterproof self-adhesive labels, transparent PET label raw rolls
—— DemandThe customer's label products have diverse specifications and strict requirements on edge flatness. The slitting process is not allowed to damage the adhesive layer and backing paper of the labels, and there should be no residual glue and edge warping. It needs to meet the precise slitting requirements of small-width narrow labels.
—— Equipment ConfigurationSpecial sharp anti-stick blades, low-pressure slitting protection system, independent tension control for each winding shaft, label anti-warping auxiliary device, and high-precision micro-slitting width adjustment function.
—— Project AchievementThe low-pressure precision slitting technology avoids damage to the label adhesive layer and backing paper completely. The narrowest slitting width can reach 10mm, meeting the production demand of various fine specification labels. The finished labels have flat edges without warping and residual glue problems, the product quality is greatly improved, and the customer's customized label order capacity is effectively expanded.
Single-sided Adhesive Slitting Machine
South Korea | Electronic accessories and industrial tape processing industry
—— MaterialSingle-sided foam adhesive, single-sided high-temperature resistant electronic adhesive tape, cotton paper single-sided adhesive tape
—— DemandThe single-sided adhesive material has certain viscosity and flexibility, which is easy to stick to the blade and deform during slitting. The customer requires no glue residue on the cutting edge, no tape deformation and stretching, stable size consistency of finished products, and adaptation to electronic industry precision accessory processing standards.
—— Equipment ConfigurationImported anti-adhesive coating blades, constant-temperature anti-viscosity auxiliary system, high-sensitivity tension sensor, synchronous feeding and slitting speed control system, and precise constant-pressure winding structure.
—— Project AchievementThe targeted anti-adhesive configuration thoroughly solves the common problems of glue sticking and residue in single-sided adhesive slitting. The size consistency of finished adhesive tapes is excellent, without stretching and deformation, fully complying with electronic industry precision assembly standards. The product defective rate is reduced from 5% to 0.8%, and the customer's product qualification rate and market reputation are significantly improved.
Athletic Tape Slitting Machine
UK | Sports medical supplies and fitness accessory manufacturing industry
—— MaterialCotton sports adhesive tape, elastic athletic tape, breathable medical sports tape raw rolls
—— DemandAthletic tape is made of soft fabric with elasticity. It is easy to shrink and deform after slitting. The customer requires uniform width of finished tape, no fabric wire drawing and edge fraying, intact adhesive layer, and stable production to meet large-scale sports medical supply orders.
—— Equipment ConfigurationSpecial fabric anti-fraying blades, elastic material constant-tension control system, slow-speed uniform slitting module, fabric edge trimming and smoothing device, and high-flexibility winding and unwinding system.
—— Project AchievementThe professional fabric slitting configuration effectively avoids wire drawing and edge fraying of athletic tape. The elastic tension control system prevents tape shrinkage and deformation, ensuring uniform width of each finished tape. The equipment runs stably for a long time, meets the customer's large-scale order production demand, and the product quality passes European sports medical supply certification smoothly.
Ribbon Packing Machine
Poland | Thermal transfer ribbon and printing consumables manufacturing industry
—— MaterialFinished wax-based, wax-resin and full-resin thermal transfer ribbon rolls of various widths and lengths
—— DemandThe customer produces a full range of thermal transfer ribbons for barcode and label printing. The original manual packaging process leads to loose packaging, inconsistent tightness, low efficiency and easy dust and scratch on the ribbon surface. The customer requires automatic counting, sorting, film wrapping and sealing for finished ribbon rolls, standardized packaging appearance, dustproof and moisture-proof effect, and adaptation to mass finished product packaging to support wholesale export business.
—— Equipment ConfigurationEquipped with PLC intelligent automatic packaging control system, servo constant-speed feeding and sorting mechanism, automatic film wrapping and heat-sealing module, dust-proof packaging structure, intelligent counting and batch packaging function, and adjustable positioning fixture for different ribbon roll specifications. It supports flexible switching of multiple packaging sizes and has automatic fault detection and alarm functions.
—— Project AchievementThe equipment realizes fully automatic integrated packaging of finished thermal transfer ribbons, completely replacing traditional manual packaging. It effectively prevents ribbon surface scratches, dust adhesion and moisture damage during packaging and storage. The packaging tightness and appearance are highly unified, greatly improving product grade and export competitiveness. The customer’s packaging efficiency is increased by 50%, labor cost for finished product packaging is reduced significantly, and the overall factory automation and standardized production level is further upgraded.
Auto Paper Core Cutter
Thailand | Packaging consumables and adhesive tape auxiliary material manufacturing industry
—— MaterialMulti-specification kraft paper cores, BOPP tape paper cores, plastic film roll paper cores with different inner diameters and wall thicknesses
—— DemandThe customer specializes in producing supporting paper cores for packaging tapes and flexible films. The original manual and semi-automatic cutting methods have low efficiency, large length errors, and prone to paper core edge cracking and burrs. The customer requires fully automatic feeding, fixed-length precise cutting, compatible with multiple paper core specifications, stable batch production, reduced manual intervention, and improved finished core qualification rate to match subsequent slitting and winding production lines.
—— Equipment ConfigurationEquipped with PLC intelligent control system, servo precision positioning and fixed-length cutting module, automatic feeding and conveying mechanism, high-hardness anti-cracking alloy blade set, intelligent counting and batch cutting function, and finished product automatic stacking device. It supports free adjustment of cutting length and inner diameter parameters, with overload protection and fault automatic alarm functions.
—— Project AchievementThe equipment realizes fully automatic unmanned cutting production of paper cores, completely replacing the original inefficient semi-automatic production mode. The cutting length precision is controlled within ±0.15mm, effectively eliminating edge cracking, burrs and uneven incision problems. The equipment is compatible with all conventional paper core specifications of the customer, achieving versatile production. The overall production efficiency is increased by 55%, the product defective rate is reduced to below 0.5%, and it perfectly connects with the customer’s subsequent tape and film slitting processes, greatly improving the overall automated production level of the factory.
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